电驱液压式大截面导线压接设备自动化研究

现有的压接设备可控性差、操作复杂,导致压接质量因人而异。针对此问题,提出了基于DDVC技术的导线压接设备自动化控制方案,建立了速度控制系统数学模型,应用Simulink进行仿真,分析系统性能。建立了基于DEFORM的耐张线夹压接实验模型,获得了耐张线夹压接的最佳加载速度曲线,并以此作为压接设备速度控制系统的Simulink仿真模型输入,对压接过程进行了仿真分析。结果表明:开环控制时系统存在一定的超调,加入PID控制后可有效抑制超调;所设计的压接设备可很好地跟随最佳压接曲线,跟随误差仅为0. 904 mm·s-1。研究成果对改进压接设备、提高压接质量提供了新的解决方案。     

Bitumen-water interfacial tension modeling by using subtractive clustering method

Calculation of interfacial tension during bitumen production is a crucial issue in heavy crude oil history. Upon variation in pressure, temperature and phases composition, interfacial tension between bitumen and water change. In this work a sophisticated method called subtractive clustering was utilized to predict dynamic interfacial tension between bitumen and water. The subtractive clustering method is composed of optimized fuzzy logic algorithm. A data bank which is collected from open-source literature, is used to create a reliable model. Then the prediction accuracy of the measured dynamic interfacial tension using subtractive clustering have been examined. Results state that the comparison of measured interfacial tension and predicted interfacial tension indicate acceptable accuracy of proposed model. Also more than 90 percent of data points have less than 3 percent absolute error.     

Effect of Nanoparticles on Viscosity and Interfacial Tension of Aqueous Surfactant Solutions at High Salinity and High Temperature

Surfactant flooding has widely been used as one of the chemically enhanced oil recovery (EOR) techniques. Surfactants majorly influence the interfacial tension, γ, between oil and brine phase and control capillary number and relative permeability behavior and, thus, influence ultimate recovery. Additives, such as nanoparticles, are known to affect surfactant properties and are regarded as promising EOR agents. However, their detailed interactions with surfactants are not well understood. Thus, in this work, we examined the influence of silica nanoparticles on the ability of surfactants to lower γ and to increase viscosity at various temperatures and salinities. Results show that the presence of nanoparticles decreased γ between n-decane and various surfactant formulations by up to 20%. It was found that γ of nanoparticles–surfactant solutions passed through a minimum at 35 °C when salt was added. Furthermore, the viscosity of cationic surfactant solutions increased at specific salt (1.5 wt.%) and nanoparticle (0.05 wt.%) concentrations. Results illustrate that selected nanoparticles–surfactant formulations appear very promising for EOR as they can lower brine/n-decane interfacial tension and act as viscosity modifiers of the injected fluids.     

Experimental investigation on high temperature wettability and structural behaviour of SAW fluxes using MgO–TiO2–SiO2 and Al2O3–MgO–SiO2 flux system

To establish the relationship between wettability and structure with the change in SAW flux composition, the contact angle measurement study was performed at 1700 K. For MgO–TiO₂–SiO₂ and Al₂O₃–MgO–SiO₂ flux system the wetting behaviour was studied by evaluating the contact angle as well as surface tension properties. Sessile drop method was used to determine the wetting properties of SAW fluxes. Twenty-one SAW fluxes were designed & developed by applying mixture design approach of design of experiments. Chemical, phase and structural properties of SAW fluxes were measured using modern techniques such as X-ray fluorescence (XRF), X-ray diffraction (XRD) & Fourier Transform Infra-red spectroscopy (FTIR). As per the calculated contact angle value, different surface tension values for MgO–TiO₂–SiO₂ and Al₂O₃–MgO–SiO₂ flux system was calculated using Young's & Boni's equations. Using Dupre's equation the adhesion energy for twenty-one basic fluxes was also calculated. Measured contact angle value increased with increase in the TiO₂/MgO & TiO₂/Al₂O₃ flux ratio. Lower contact angle gives higher wettability between the flux and the heating substrate. With increase of TiO₂/SiO₂ ratio up to 1.5 to 2.0 the calculated surface tension value is decreasing while after that it is increased with increase in TiO₂/SiO₂ ratio.     

Reactive wetting behavior and mechanism of AlN ceramic by CuNi-Xwt%Ti active filler metal

In order to propel the application of the developed CuNi-Xwt%Ti active filler metal in AlN brazing and get the universal reactive wetting mechanism between liquid metal and solid ceramic, the reactive wetting behavior and mechanism of AlN ceramic by CuNi-Xwt%Ti active filler metal were investigated. The results indicate that, with the increasing Ti content, surface tension for liquid CuNi-Xwt%Ti filler metal increases at low-temperature interval, but very similar at high-temperature interval, which influence the wetting behavior on AlN ceramic obviously. CuNi/AlN is the typical non-reactive wetting system, the wetting process including rapid wetting stage and stable stage. The wettability is depended on surface tension of the liquid CuNi filler metal completely. However, the wetting process of CuNi-8wt.%Ti/AlN and CuNi-16 wt%Ti/AlN reactive wetting system is composed by three stages, which are rapid wetting stage decided by surface tension, slow wetting stage caused by interfacial reaction and stable stage. For CuNi-8wt.%Ti/AlN and CuNi-16 wt%Ti/AlN reactive wetting system, although the surface tension of liquid filler metal is the only factor to influence the instant wetting angle θ₀ at rapid wetting stage, the reduced free energy caused by interfacial reaction at slow wetting stage plays the decisive role in influencing the final wettability.     

防止输送带打滑的新方法

针对目前输送带打滑的问题,通过对输送带打滑原理的分析,要想解决输送带的打滑,就需要动态调整输送带的张力。基于此设计了一种短距离输送机的输送带自动张紧装置,该装置通过2个电液推杆来张紧输送带,并给出了具体的自动控制策略,能很好地解决输送带打滑问题。     

Al-Mg-Li三元合金表面张力的估算

运用表面张力计算公式Butler方程，与过剩吉布斯自由能结合，计算了973 K温度下Al?Mg, Al?Li和Mg?Li二元体系的表面张力。结果表明，在铝熔体中分别加入金属镁或锂，合金表面张力随其含量增加而降低；在镁熔体中加入金属锂，合金表面张力随锂含量增加而降低。以此为基础，利用Chou模型计算得Al?Mg?Li三元合金的表面张力为0.326?0.851 N/m，随铝或镁含量增加表面张力增大，随锂含量增加表面张力减小。     

香兰素基非离子表面活性剂的动态表面张力与气/液界面吸附行为

通过最大气泡压力法测定香兰素基聚氧乙烯醚(VAEO)的动态表面张力,利用Word-Tordai方程研究其在气/液界面的吸附行为。结果表明,质量浓度低于临界胶束浓度(cmc)时,VAEO在吸附前期为扩散控制吸附,在吸附后期为混合动力控制吸附;质量浓度大于cmc时,为混合动力控制吸附,胶束不影响吸附行为。VAEO_(10)和VAEO_(20)的扩散系数D的数量级为10~(-11)m~2/s,比文献报道的壬基酚聚氧乙烯醚(NPEO_9)低一个数量级。     

釉面分相对无铅CuO-MnO2系金属光泽釉的影响

以钙系生料釉为基础,引入结晶剂CuO、MnO₂制备无铅CuO-MnO₂系金属光泽釉;结合XRD、SEM-EDS进行物相组成定性分析和显微结构表征,系统探究外加TiO₂、V₂O₅以及玻璃粉对金属光泽釉釉面分相的影响。研究表明:一定量的TiO₂、V₂O₅引入能有效促进釉面的分相,将玻璃粉部分替换基础釉中的钾长石能使得釉熔体的高温粘度降低,并进一步加剧釉面分相,促进CuMn₂O₄铜锰尖晶石在釉层表面的析出和富集;当TiO₂引入量为2%,V₂O₅引入量为1%,玻璃粉引入量为25%(同为质量分数)时,金属光泽釉釉面效果最佳。